Finger needle detection method
First Article Inspection
Detailed
■ First Article Inspection Parameters
| Parameter Category | JMSJJC-FAI860 | JMSJJC-FAI600 | JMSJJC-FAI450 |
|---|---|---|---|
| Device type | JMSJJC-FAI860 | JMSJJC-FAI600 | JMSJJC-FAI450 |
| Device size | W1150mm*D1620mm *H1650mm | W1150mm*D1580mm*1750mm | W1122mm*D1085mm*H1683mm |
| Weight of equipment | 800Kg | 700Kg | 600Kg |
| Detection mode | Offline detection | ||
| Specifications of detectable components | For sizes up to 01005 in the British system, only one set of probes is needed to test all components | ||
| Test content | 1 Measurement: resistance, capacitance and inductance are automatically measured by probes, and the test results are automatically determined. 2. Character detection: IC, transistor and other automatic optical character inspection is used to quickly check the screen printing and polarity. | ||
| Test frequency: 20Hz~300KHz basic accuracy: 0.05% | |||
| Measurement display range: R:0.01m ohms-99.9999M ohms L:0.01nH~9999.9H C:0.00001pF~9.9999F | |||
| LCR bridge | The test software automatically controls the selection of measurement positions and parameters | ||
| SPC process control | The test data can be recorded throughout the process, and reports in PDF format can be output. The test scenario can be restored later to provide traceability basis | ||
| Element Angle | Support Angle 0~±90° | ||
| MES system connection | Open communication interface is available | ||
| PCB range of sizes | 50*50mm~550*750mm | 50*50mm~500*600mm | 50*50mm~450*350mm |
| Net height above PCB | The height of the upper surface of the PCB is 35mm | The height of the upper surface of the PCB is 25mm | The height of the upper surface of the PCB is 25mm |
| Net height below PCB | PCB lower surface: 50mm | PCB lower surface: 50mm | PCB lower surface: 50mm |
| Signal interface | / | / | / |
■ Product presentation
The PCBA fully automatic first piece detector adopts the flying needle detection method, and automatically enters and exits the board and detects LCR components. The efficiency is 3-5 times that of the traditional FAI first piece detector, which reduces the production line transfer time and cost, and improves the production line operation rate and efficiency.
■ Application advantages
| Project | First Article Inspection | Manual inspection | First Article Inspection advantage |
|---|---|---|---|
| Recruit and use work force | 0.5 people | 2 people | Automatic detection of LCR saves a lot of manpower and time cost |
| Detection efficiency | Terrific speed | Relatively slow | The detection speed is increased by 3-5 times, and the more components there are, the more obvious the advantages are |
| Reliability | High | Lower | Intelligent identification of BOM quantity, error/repetition, multiple pieces, few pieces, reverse, wrong material |
| The way of judging | Full-automation | Human experience | Automatic switching range, comparison measurement value, no manual clamping, and sound and light prompt and alarm |
| Visual contrast | Accuracy | Fallibility | Automatic optical contrast detection is performed |
| Traceability | Easy | Harder | Record the detection process throughout |
| Examining report | Autogeneration | Manual record | Reports are automatically generated in Excel and PDF formats with component images and PCBA information |
■ Function and feature of the equipment
- Fully automatic flying needle
- Automatic judgment
- Multi-system docking
- Customize thetemplate
- Good traceability
- Automatic track adjustment
- Automatically generate reports
- Supports multiple BOMS
- Real-time detection display
- Random sampling
- Sample change
- Power failureprotection function
- Permissions are set flexibly
- Electrically controlledlifting mechanism
- Design assistive features
Automatic judgment results
Automatically generate reports
Keywords:
Hardware
First Article Inspection Machine
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