Automatic Stencil Inspection Machine

Classification:

Detailed

Flow of work

No.Operating stepsOperating process
1GERBER check upOpen GERBER comparison inspection software, enter the stencil GERBER.CAD file, and the items to be checked The stencil GERBER file is automatically checked and compared by the software to check the differences of the GERBER file, such as position, multi-hole, small hole size, area size, etc., and give the inspection result prompt to confirm the correctness of the stencil GERBER
2Offline programmingOpen the programming software, input the stencil GERBER to analyze the GERBER hole information and automatically follow the GERBER hole Information is grouped→ Detection parameters are automatically set according to the opening group→ Positioning MARK is specified→ The program is generated and saved
3The stencil is placed in the code scannerAccording to the GERBER direction, put the stencil into the equipment detection platform and manually or scan the code to read the detection program
4Program debugging and confirmationConfirm the size of the frame and MARK positioning→ The device automatically generates the tension position and detection program
5Automatic equipment detectionThe equipment automatically detects the position, size, quantity, accuracy, foreign matter, burr, damage, fine porous, shape, perimeter, true roundness, tension and thickness of the opening according to the program steps; All detection data and results such as mesh, tension, thickness and steel mesh accuracy are output
6The test results are confirmedConfirm thestencil test results→ automatically store the test data and remove the stencil
7SPC report generationThrough SPC software, standard SPC stencil test report files are automatically generated according to the data of test results
8Data is uploaded to the serverOpen the customized MES docking and uploading software. After the detection is completed, the equipment automatically uploads the corresponding data content to the management system

 

 Product Presentation

  • Automatic stencil inspection machine is an optical measuring equipment that uses image automatic identification technology to collect the parameters such as hole size, position and hole wall of stencil, and compare them with the error range and reference value set in the program to judge whether the hole of stencil meets the requirements.
  • The traditional manual inspection method cannot guarantee the accuracy of the inspection, cannot accurately measure and compare, has no data recording and analysis comparison, and cannot accurately study the impact of different stencil opening process on the quality in use;
  • The equipment is simple to operate, and the inspection process is fully automatic, which not only greatly improves the detection accuracy and speed, but also avoids human judgment factors, and provides direct and objective quantitative data for judging the quality of stencil;
  • It mainly focuses on the measurement and determination of the correctness and rationality of the stencil opening for new stencil, as well as the monitoring of the quality of the stencil in use, so as to find out the quality problems in advance and prevent the batch process problems caused by the quality of the stencil;
  • Automatic tension test and record, save test report, monitor the change of stencil accuracy;
  • Check and monitor the thickness of ladder and ordinary stencil plate to ensure the quality of stencil incoming material and the correctness of the process;
  • Use PCB GERBER and stencil GERBER\CAD files, etc., to carry out multiple comparison functions, which can check and confirm the correctness of the stencil file design, and confirm the correctness of the stencil GERBER file offline in advance;
  • Improve the ability of automation control, timely prevention, discovery and control of quality and efficiency problems caused by stencil problems;
  • Improve the stencil opening process, solve the printing machine problems, improve the SPI detection pass rate;
  • Record the test data in detail, generate various types of SPC reports, improve the process analysis link, and provide support for the improvement of production process;

Keywords:

Hardware

Fully Automatic Stencil Inspection Machine

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