Detailed
■ Equipment Advantages
| Scan the code + automatic measurement + automatic judgment + automatic material collection (real measurement records, non-modifiable). |
| Precisely aligns with the interface position, features a built-in electric material‑retrieval button for fast, fatigue‑free operation. |
| The machine‑based pass rate exceeds 97%, whereas the manual material‑handling pass rate is only 65%. Taking 32 production lines as an example, with an average of 100 material‑handling operations per line, manual handling generates 1,024 additional alarm events per day (calculated over a 12‑hour shift). |
| Barcode verification effectively prevents operators from picking the wrong materials, while validated measurements and screen-printing comparisons ensure that material codes match the physical items. This approach strengthens quality‑management controls on the production line, and material‑loading records play a critical role in enabling robust quality traceability. |
| The equipment operation process is recorded in real time, providing traceability of measured data without the need for spot checks or sample retention. |
| Does not rely on skilled workers. |
■ SMT Automatic Feeder Parameters
| External dimensions | L550mm*W420mm*H1400mm |
| Working height | 890mm |
| Material receiving cycle | 10S (excluding loading/unloading, automatic material collection time, and empty-material detection time) |
| Material strip alignment accuracy | 0.08mm |
| Material receiving object | Meets the requirements for splicing adhesive tape and paper tape with widths of 8 mm to 24 mm, as well as materials with thicknesses of less than 15 mm. |
| Minimum splice length | >150mm |
| Power supply | Uses an 18650 battery pack. DC 36V |
| Working hours | 14–16 hours on a full charge |
| Charging power supply | 220V 50HZ |
| Low-voltage alarm | Built-in low-voltage alert feature |
| Empty material level, material spacing detection | Void‑free level detection and automatic gap determination; for black plastic belts that are opaque, gap determination must be performed manually. |
| CCD camera | Left and right 1.3-megapixel cameras |
| Light source | LED white light source |
| Material receiving pass rate | ≥98% |
| Material tape winding function | Button-controlled automatic material collection |
| Material-handling auxiliary materials | 1,500 pieces per roll (metalized film or adhesive tape film) |
| Operating system | Industrial PC with a 10.6-inch touch display, running the Windows 10 operating system. |
| Connection method | Built-in Wi‑Fi or Ethernet communication |
| Barcode recognition capability | Equipped with a genuine imported Zebra wireless scanner, supporting both 1D and 2D barcodes. |
| Error-proofing system | Built-in material barcode scanning and verification for error-proofing (can be integrated with the customer’s MES error-proofing system). |
| Vacuum pressure | -20KPA |
| Mechanical noise | 50 decibels |
| Rated power | 150W |
| Equipment weight | 69Kg |
Keywords:
Hardware
SMT Automatic Feeder Connection Machine
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