Fully Automatic Stencil Inspection Machine
Detailed
■ Product Features
| Type | Feature Name | Function Description |
| Detection function | Steel mesh aperture inspection | Blocked holes, foreign objects, burrs |
| Automatic Tension Testing | High-precision tension meter with a dial indicator, Automatic tension detection at 5 o’clock and 9 o’clock Accuracy: ±1 N Tension range: 0–50 N |
|
| Software Features | Steel Mesh Information Management System | Check whether the steel stencil has been cleaned thoroughly, Check whether the stencil tension exceeds the limit. |
| Steel Mesh Barcode Scanning Information Management | Can be quickly queried via barcode scanning. Steel mesh cleaning data content |
|
| Data storage | Standard image acquisition, NG images, inspection report | |
| MES System Data Integration Upload (optional feature) |
MES Information Upload and Management Functionality |
■ Product Specifications
| Serial number | Type | Project | Details |
| 1 | Test specifications | Model number | JM-JC1009SA |
| 2 | Testing purposes | Steel mesh cleaning effectiveness inspection, Foreign object detection, tension measurement |
|
| 3 | Test Items | Clogging, foreign objects, tension, burrs, | |
| 4 | Detection speed | 0.9 seconds/FOV | |
| 5 | Positional accuracy | Repeatability accuracy: 3–8% | |
| 6 | Tension Detection | High-precision tension meter, capable of testing at any number of positions; Accuracy: ±1 N·cm, Tension range: 0–50 N |
|
| 7 | Minimum detectable part | 80μm*80μm | |
| 8 | Optical system | Camera | 20-megapixel camera |
| 9 | Lens | 12mm 1/4” lens | |
| 10 | Bottom lighting | Customized fixed white light source with uniform and stable luminous intensity. | |
| 11 | FOV size | 160mm*120mm | |
| 12 | Steel mesh specifications | Frame size | Supports 736*736*45cm Within the intranet frame |
| 13 | Maximum detection range | 600*600mm | |
| 14 | Device Specifications | External dimensions (L×W×H) | 1380*1125*1600mm |
| 15 | Weight | 800KG | |
| 16 | Equipment framework | Steel plate welded and powder-coated | |
| 17 | Transmission system | Servo motor + PLC | |
| 18 | Gantry structure | Single-drive gantry | |
| 19 | Computer | Operating system | Windows 10 x64 Professional Edition |
| 20 | Computer, monitor | i7 processor, 16 GB RAM + 1 TB hard drive / 24-inch LCD (1920x1080) | |
| 21 | How to Create a New Product | Standard Image Template Creation | |
| 22 | Creation Time | 2 minutes | |
| 23 | Software Features | Device Test Mode | Offline testing |
| 24 | Invoke template parameters | Automatically compare by invoking the template image, Judgment Processing |
|
| 25 | User Permissions | Permissions are divided into operator and debugging personnel. | |
| 26 | Steel mesh barcode management function | Standard steel mesh barcode management functionality | |
| 27 | Steel mesh alignment function | You can query the number of times the stencil has been cleaned and the inspection dates. | |
| 28 | Equipment Requirements | Voltage | AC 220V±10% (single-phase), 50/60 Hz |
| 29 | Atmospheric pressure | 0.08MP | |
| 30 | Does vibration affect accuracy? | Does not affect | |
| 31 | Equipment Service | Warranty period | One-year warranty on the entire unit. |
| 32 | Software Upgrade Service | Lifetime free software upgrades | |
| 33 | Service Support | 24/7, response within 8 hours |
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